Smart Plant 3D
In 2008, C&I implemented SmartPlant 3D, an upgrade to PDS.
We utilize 3D laser scanning of existing conditions along with Intergraph SmartPlant 3D modeling software of new and/or modified components in our normal project execution. We use digital color photographs to enhance our knowledge of the existing conditions. This composite approach allows us to execute project without having to build models of existing conditions.
3D laser scanning, along with taking digital photographs, is effective in assisting in the P&ID walk down process - eliminating a considerable amount of field time. To finalize the information a physical walk down is usually required to identify specific information like nameplate, valve tagging, and flange ratings if that information is not visible in the 3D Laser Scan or Photographs. Often a "rubbing" of a nameplate is the only way to read the information.
We utilize color photographs along with 3D Laser scans of existing conditions. Photographs are indexed and identified as to the locations. This helps identify field conditions including textures and colors of existing components.
C&I engages in rigorous 3D laser scanning and 3D model training. We have been using 3D design for 18+ years and employ a large core staff of 3D designers. We have strong partnerships with Intergraph, Hi-Cad, and Z+F. We use Z+F's LFM software, Hi-Cad's field scanning and Intergraph's 3D design software.
SmartPlant Review (SPR) is utilized to perform model reviews, walk-thus and animations. This software allows us to view the 3D Laser scans along with any components modeled in SP3D.
Recent SP3D Projects:
- Hydrotreater
- Fluid Catalytic Cracking Unit
- Boiler Consolidation
- Alky Scrubber
- Coker Revamp and Deheading Valve Replacement
- SDA Unit modifications (separates Asphalt and Pitch)
- Raw Water (improve the reliability of the refinery water supply system)
- C4 Caverns (enables the transfer and cleansing of butane between the butane spheres butane cavern)
- FCC Boiler Seal Pot
- HD-5 Propane Recovery
- Dimethyl Sulfide Plant (DMS)